Piston filling systems are used in manufacturing sectors for handling liquids ranging from thin to thick viscosities. These piston filling machines are ideal for processing semi-solids and liquids with particulates. They are used to pump the product into containers in very precise amounts which are delivered from a bulk tank.
How does a piston filling machine work?
An accurate, versatile and extremely user-friendly piston filling machine can draw liquids and other low viscosity products directly from the drum or tank. This eliminates the need for a product hopper. If necessary, the piston filler can be used as a metering pump to dispense a controlled volume. The machine can be disassembled and cleaned pretty easily in a matter of minutes.
To use it, the operator first drops a line of flexible tubing into the tank or drum. He or she then adjusts the volume to the desired setting and places the container under the nozzle. Using a foot pedal, the operator draws the exact quantity of product required and dispenses it into the container.
Due to the complicated nature of these products, buying the right piston filling machine can be a challenge for business owners. One has to properly evaluate their requirements before picking the right one.
1. Nature of products for filling
Some piston filling machines are designed to cater to specific containers, depending on what those containers will hold. There are some filters which are best for containers that hold liquids, while others are designed for containers that store pills, powders and other dry material. Business owners should also check whether their product or item is compatible with the filling machine or not.
2. In the case of carbonated products
Soda and other carbonated products need special filling machines and filling techniques. To accommodate carbonated products, the piston filling machine must be able to accommodate bottle-shaped containers.
3. Scope of the container
The scope of the container while purchasing piston filling machines is an often overlooked factor. Business owners should have a clear idea about the size of the actual containers to be used with the machine. There are specific machines that work a certain way depending on the size of the container and the nature of the products. For instance, some piston filling machines can grab the bottles from the side while others can grab them from the top.
4. Considering the production rate
The machine’s filling efficiency depends on how much workload it will handle. To make this judgement, business leaders have to consider both the current rate of production and the rate of production they expect in the future as the business expands. This will dictate whether they have to upgrade their machinery when the time comes or not.
Conclusion
Selecting a good piston filling machine is necessary for the liquid filling industry. They serve as an affordable yet reliable tool which manufacturers can use to gain an upper hand over their competition.
