A misting system is a new dust removal system technology. The working principle is that the fog particles are sprayed into the air to absorb the dust and keep the air fresh at construction or industrial site. It has an excellent effect in large open areas, and there will be no water droplets to let people feel moisture. Therefore, it is widely used in coal plants, mineral sites, cement factories, and other scenes.
Composition of the misting system
- Pump: A high-pressure plunger pump is adopted in the main machine, and a pressure sensor and frequency converter are used to automatically adjust the pump station’s pressure.
- Control system: This system uses programmable to control the various state points of the method according to engineering needs and monitor all system functions to avoid failures and display failures. An automatic system can be formed when the control unit is connected to sensors and external controllers.
- Regulating valve: The pressure of the water in the pump can be adjusted, and the pressure can be controlled within a stable value.
- Nozzles: Most of them use brass or stainless steel materials, which have the characteristics of no wear and low-pressure loss.
- Water shortage protection: When the water level in the tank is too low, it will automatically cut off the power to protect the equipment.
How to choose the misting system
- Choose a professional contractor: Check if the manufacturer has its production workshop and stock. Check whether the manufacturer has an experienced team and inspection team. How much market share does it have, and how many sets it sells a year.
- Check the production process: The production process and technical content of the misting system embody the quality of the equipment.
- Consider the price: Business owners must have a budget to purchase a dust removal system. Choose accessories according to different application areas and scenes. The price will vary due to other materials.
- After-sales service: The misting system can be used for three, five years, or even longer. An excellent after-sales service can help business owners avoid worries during use.
The necessity of use the misting system
- Dust is harmful to the human body. For example, workers who have been exposed to productive dust for a long time will gradually increase the accumulation of dust in the lungs due to long-term inhalation of dust. When it reaches a certain amount, it can cause pneumoconiosis.
- Dust is harmful to production. Dust can degrade the quality of certain chemical products, mechanical products, and electronic products, such as paint, film, miniature bearings, motors, integrated circuits, capacitors, televisions, video recorders, and cameras; it can affect people’s vision during the production process So that work efficiency is reduced.
- Dust is harmful to the environment. Dust floating in the air can cause other toxic substances to adhere to it, causing severe air pollution.
- Dust has an impact on economic benefits. The central performance is reducing product quality, qualification rate, and price.
Therefore, solving the dust problem has become an annoyance for many factories. The misting system can effectively solve the dust problem in the industry and greatly enhance our living environment.
Advantages of the misting system
- Reduce dust by 90% above: By atomizing particles to absorb PM2.5 and PM10 in the air effectively, the dust content in the field can be reduced by more than 90%.
- Easy to install: The existing pipe network can be used to extend the pipe network construction, and the spray nozzle can be installed on the poles as a pillar, there is no need to lay it out, so the project investment during construction is small.
- No secondary pollution occurs: When the sprinkler is spraying, the water volume is not well controlled, so it sometimes produces water accumulation problems, causing secondary pollution. However, the atomized water will not accumulate because the system adopts the spray method. Therefore, no secondary decay will occur;
- Intelligent control: The misting system can adapt to the development needs of industry, especially the planning and construction.
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